Unauthorized repairs found on U.S. Navy's 3 newest subs

Brad Lendon, CNN
6 August 2015

Less than a week after the U.S. Navy welcomed its newest submarine to the fleet, the USS John Warner and two sister fast-attack subs are facing operating restrictions after a contractor was found to have made unauthorized repairs to parts on the nuclear subs.
"As part of an ongoing investigation into a quality control issue with a supplier, General Dynamics Electric Boat determined that three steam pipe elbows supplied by the vendor in question required additional testing and repair due to unauthorized and undocumented weld repairs having been performed on these elbows," a Navy statement said.
The elbows help take steam from the subs' nuclear reactor plants to their propulsion systems, Defense News reported Wednesday. It quoted a senior Navy official as saying the concern was "long-term wear-and-tear" on the affected parts.
Besides the John Warner (SSN-785), the affected vessels are its predecessors in the Virginia class of subs, the USS North Dakota (SSN-784) and USS Minnesota (SSN-783).
General Dynamics and the other builder of the Virginia-class subs, Huntington Ingalls Industries -- Newport News Shipbuilding, were making additional checks on the problem, the Navy said. The unauthorized work was done by a subcontractor to the shipbuilding giants.
Just last Saturday, the Navy commissioned the John Warner in a ceremony at Naval Station Norfolk in Virginia. Top officials and officers touted the new $2 billion submarine's high-tech war-fighting capabilities.
Adm. Jonathan Greenert, then-chief of naval operations, said the Virginia-class sub program is one of the Pentagon's most successful weapons programs, especially considering what has been delivered.
The John Warner "is the most high-tech, it is the most lethal warship pound for pound that we have in our inventory," Greenert said.